2017 GOLD WINNER
Project: Reliability Improvement of Reaming Machines
This project contributed to Ashok Leyland’s strategic objective of market share growth by increasing productivity through Breakdown time reduction at vehicle assembly line. Advanced statistical tools such as DOE, Regression, Capability studies along with Gemba observations helped us to identify and validate the root causes. A structured Problem Solving approach was used to solve a business critical problem which helped in producing an additional 3802 vehicles thus improving the company’s revenue by INR 5703 Million. This also helped the ‘machine manufacturer’ to improve the reliability of their product by 81% which emphasizes our company’s ideology of “Aapki Jeet Hamari Jeet”.