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Reliability Engineering

Become a leader in reliability engineering with our CRE training. Gain the skills to enhance product safety, reliability, and maintainability. Learn design review, prediction methods, FMEA, testing, mathematical modeling, human factors, and reliability information systems. Apply these concepts to real-world scenarios and elevate your engineering career.

What You'll Master:
01.
Design Review and Control

Techniques for reliability-focused design • Implementing effective control measures

02.
Prediction and Estimation Methodologies

Advanced reliability prediction models • Accurate estimation and apportionment techniques

03.
Failure Mode and Effects Analysis (FMEA)

Comprehensive FMEA implementation • Leveraging FMEA for proactive reliability improvement

04.
Reliability Testing and Field Failure Analysis

Planning and executing effective reliability tests • Analyzing field failures for continuous improvement

05.
Mathematical Modeling in Reliability

Advanced statistical models for reliability prediction • Simulation techniques for complex systems

06.
Human Factors in Reliability

Understanding the human element in system reliability • Designing for human interaction and error prevention

07.
Reliability Information Systems

Developing comprehensive failure analysis systems • Implementing data-driven design improvement processes

08.
Reliability Program Management

Strategies for lifecycle reliability management • Integrating reliability into organizational culture

Who Should Enroll?
  • •Engineers aiming to specialize in reliability
  • •Quality professionals expanding their expertise
  • •Product designers focused on lifecycle reliability
  • •Managers overseeing reliability-critical operations
  • •Professionals intending to obtain globally recognized Certification
Transform Your Career, Elevate Product Excellence

As a Certified Reliability Engineer, you'll be equipped to:

  • ✓Dramatically improve product and system reliability
  • ✓Reduce lifecycle costs through enhanced maintainability
  • ✓Implement state-of-the-art reliability programs
  • ✓Drive innovation in product design and performance
  • ✓Become an indispensable asset in any engineering team
Master Game-Changing Lean Tools:
Failure Mode and Effects Analysis
Fault Tree Analysis
Reliability Block Diagrams
Statistical Process Control (SPC)
Reliability Prediction
Design of Experiments (DOE)

Join a community of forward-thinking professionals and become a catalyst for change in your industry. Our program blends theoretical knowledge with practical applications, ensuring you're ready to tackle real-world challenges.

Master Reliability Engineering: Your Roadmap to Excellence

By completing this comprehensive course, you'll be empowered to:

Decode the DNA of Reliability Engineering – Grasp core concepts that form the foundation of reliability • Apply these principles to real-world engineering challenges
Become a Risk Management Virtuoso – Wield cutting-edge risk management tools and techniques • Identify, document, and manage risks with precision • Quantify and mitigate risk impacts on system reliability
Harness the Power of Probability Distributions – Master the art of measuring and modeling failure data • Transform raw data into actionable reliability insights
Unravel the Reliability Triad – Explore the intricate relationship between:
  • • Time-to-failure distribution
  • • Reliability function
  • • Hazard rate • Leverage this knowledge for enhanced system design
Design and Execute Definitive Life Tests – Craft comprehensive life test plans • Extract and interpret reliability values from test data • Make data-driven decisions for reliability improvement
Architect Reliability into Product Design – Master essential design tools for reliability • Ensure reliability is built-in, not an afterthought • Create products that stand the test of time
Navigate the Repairable vs. Non-Repairable Divide – Understand the unique challenges of each system type • Develop tailored reliability strategies for diverse systems • Optimize maintenance and replacement policies
FORMAT

This course is offered as a live, instructor-led, online training. Delivery will be via WebEx or MS Teams. The instruction is a blend of lectures, case applications, exercises and assignments.

ADDITIONAL NOTES

You must successfully complete the entire course before a Certificate of Completion can be awarded.

Registration Email:

  • • After course registration, participants will receive an acknowledgement mail.
  • • 2-3 days prior to start of the training an email with instructions to join and the WebEx/ MS Teams link will be sent.

If you do not receive the email, please check your email junk, spam, or clutter folders. If the email is not there, please send an email to ASQ South Asia (asqindia@asq.org).

MATERIALS

ASQ course provides –

  • • The Certified Reliability Engineer Handbook, 3rd Edition – Hard Copy
  • • Training Material – Hard Copy
  • • Training Participation Certificate on successful completion of the training – Soft Copy
Reliability Fundamentals
Leadership Foundations
  • Benefits of reliability engineering
  • Interrelationship of safety, quality, and reliability
  • Reliability engineer leadership responsibilities
  • Reliability engineer role and responsibilities in the product life cycle
  • Function of reliability in engineering
  • Ethics in reliability engineering
  • Supplier reliability assessments
  • Performance monitoring
Reliability Foundations
  • Basic reliability terminology
  • Drivers of reliability requirements and targets
  • Corrective and preventive action (CAPA)
  • Root cause analysis
  • Product life cycle engineering stages
  • Economics of product maintainability and availability
  • Cost of poor reliability
  • Quality triangle
  • Six Sigma methodologies
  • Systems engineering and integration
Risk Management
Identification
  • Risk management techniques
  • Types of risk
Analysis
  • Fault tree analysis (FTA)
  • Failure mode and effects analysis (FMEA)
  • Common mode failure analysis
  • Hazard analysis
  • Risk matrix
  • System safety
Mitigation
Probability and Statistics for Reliability
Basic Concepts
  • Basic statistics
  • Basic probability concepts
  • Probability distributions
  • Probability functions
  • Sampling plans for statistical and reliability testing
  • Statistical process control (SPC) and capability (Cp, Cpk, Pp, Ppk, Cpm)
  • Confidence and tolerance intervals
Data Management
  • Sources and uses of reliability data
  • Types of data
  • Data collection methods
  • Data summary and reporting
  • Failure analysis methods
  • Failure reporting, analysis, and corrective action system (FRACAS)
Reliability Planning, Testing, and Modeling
Planning
  • Reliability test strategies
  • Environmental and conditions of use factors
  • Failure consequence
  • Test criteria
  • Test environment
Testing
  • Development testing
  • Stress screening (ESS, HASS, burn-in tests)
  • Qualification/demonstration testing
  • Degradation (wear-to-failure) testing
  • Software testing
Modeling
  • Reliability block diagrams and models
  • Physics of failure
  • Simulation models
  • Reliability prediction methods
  • Design prototyping
Life-Cycle Reliability
Reliability Design Techniques
  • Design evaluation techniques (validation and verification)
  • Stress-strength analysis
  • Design of experiments (DOE)
  • Reliability optimization
  • Human factors
  • Design for X (DFX)
  • Design for Reliability (DfR)
Parts and Systems Development
  • Materials and components selection techniques
  • Parts standardization and system simplification
Maintainability
  • Maintenance strategies
  • Preventive maintenance (PM) analysis
  • Corrective maintenance analysis
Technical Requirements:
  • PC with speaker and webcam / Laptop computers are required throughout the training. Minimum hardware and software specifications can be seen under technical requirements.
  • Current version of Minitab Statistical Software is required. If not available with the participant, instructor will facilitate loading of trial version valid for 10-14 days through Minitab.
  • High-speed internet connection
  • Adobe Flash Player 10.3 or later
  • Windows: Internet Explorer 8 or later, Google Chrome (latest version), Firefox (latest version)
Deactivate Pop-up Blockers:

You should deactivate any pop-up blockers, spam filters, and company firewalls that could prevent the WebEx client platform or TEAMS course from working properly. Third-party toolbars such as Bing, Yahoo, and Google should also be disabled due to their own pop-up blocking capabilities.

Cancellation Policy

ASQ South Asia reserves the right to cancel or re-schedule courses and to change instructors. Please be advised that in the event if you need to cancel a training course, we will refund/transfer your paid training fee as noted below.

  • Requests for transfer of your course fees to the next training batch received at least 5 business days before the start of the course will be accepted.
  • Requests for full refund of course fee will incur a processing fee to the amount of 5% of training fees. The remaining amount will be refunded to the registrant's bank account or through cheque.
  • After the course starts, there are no refunds or transfers.
  • Registrants who fail to attend without advance notice are liable for the entire course fee.

Participants must successfully complete the entire training before a Certificate of Completion can be awarded.