The Certified Reliability Engineer (CRE) understands the principles of performance evaluation and prediction to improve product/systems safety, reliability, and maintainability. This body of knowledge and applied technologies include, but are not limited to, design review and control; prediction, estimation, and apportionment methodology; failure mode and effects analysis; the planning, operation, and analysis of reliability testing and field failures, including mathematical modeling; understanding human factors in reliability; and the ability to develop and administer reliability information systems for failure analysis, design, and performance improvement and reliability program management over the entire product life cycle.
The objective of this training is to give exposure to participants to global best practices on Reliability Engineering. The training will have enough depth for participants to help them adapt to usage of advanced reliability tools, techniques, and models to real world scenarios.
A rudimentary understanding of probability and statistics is recommended. Basic high school/college-level algebra will be helpful to understand statistical concepts.
This course is designed for Quality or Reliability Managers/Engineers, production/design engineers, and warranty analysts with engineering functions whose role is to understand and improve the reliability of a product/system.
I. Reliability Fundamentals
A. Leadership Foundations
1. Benefits of reliability engineering
2. Interrelationship of safety, quality, and reliability
3. Reliability engineer leadership responsibilities
4. Reliability engineer role and responsibilities in the product life cycle
5. Function of reliability in engineering
6. Ethics in reliability engineering
7. Supplier reliability assessments
8. Performance Monitoring
B. Reliability Foundations
1. Basic reliability terminology
2. Drivers of reliability requirements and targets
3. Corrective and preventive action (CAPA)
4. Root cause analysis
5. Product life-cycle engineering stages
6. Economics of product maintainability and availability
7. Cost of poor reliability
8. Quality triangle
9. Six Sigma methodologies
10. Systems engineering and integration
II. Risk Management
III. Probability and Statistics for Reliability
A. Basic Concepts
1. Basic statistics
2. Basic probability concepts
3. Probability distributions
B. Data Management
1. Sources and uses of reliability data
2. Types of data
3. Data collection methods
4. Data summary and reporting
5. Failure analysis methods
6. Failure reporting, analysis, and corrective action system (FRACAS)
IV. Reliability Planning, Testing, and Modeling
A. Planning
1. Reliability test strategies
2. Environmental and conditions of use factors
3. Failure consequence
4. Failure criteria
5. Test environment
B. Testing
1. Accelerated life tests
2. Stress screening (ESS, HASS, burn-in tests)
3. Qualification/ Demonstration testing
4. Degradation (wear-to-failure) testing
5. Software testing
C. Modeling
1. Reliability block diagrams and models
2. Physics of failure
3. Failure models
4. Reliability prediction methods
5. Design prototyping
V. Life-Cycle Reliability
A. Reliability Design Techniques
1. Design evaluation techniques (validation and verification)
2. Stress-strength analysis
3. Design of experiments (DOE)
4. Reliability optimization
5. Human factors
6. Design for X (DFX)
7. Design for Reliability (DfR)
B. Parts and Systems Development
1. Materials and components selection techniques
2. Parts standardization and system simplification
C. Maintainability
1. Maintenance strategies
2. Preventive maintenance (PM) analysis
3. Corrective maintenance analysis
This course is offered as a live, instructor-led, online training. Delivery will be via WebEx or MS Teams. The instruction is a blend of lectures, case applications, exercises and assignments.
ASQ course provides -
• The Certified Reliability Engineer Handbook, 3rd Edition – Hard Copy
• Training Material – Hard Copy
• Training Participation Certificate on successful completion of the training – Soft Copy
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ASQ South Asia reserves the right to cancel or re-schedule courses and to change instructors. Please be advised that in the event if you need to cancel a training course, we will refund/transfer your paid training fee as noted below.
Participants must successfully complete the entire training before a Certificate of Completion can be awarded.